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5S Auto Body Training Package


5S Auto Body Training Package


ISBN: 9781926537146
SKU: 25.

Category: Workshop Training Packages /  Lean Autobody Training Packages / 

The 5S Auto Body Training Package is a comprehensive guide to implementing 5S within the Auto Body Industry. This training kit will provide you with the tools and information necessary to implement a world-class 5S program within your company.
Through this training package your staff will learn the fundamentals of 5S, including definitions, the elimination of wastes, and the benefits that a 5S program will provide not only your company, but the staff themselves as well. At the end of the presentation the participants will implement a 5S Audit of their own workplace, which will give them an appreciation and understanding for being able to eliminate wastes within the company. Once a baseline for a current area has been established, they will implement 5S within that area of the workplace, solidifying their understanding of 5S principles and setting the stage for continuous improvements within the company.

Overview Video about Enna’s Training Packages:


5S Program for the Auto Body Industry

One of the first challenges that you will encounter when deciding to implement a 5S Program is how to roll it out company-wide. Overcome this challenge with a scalable, multi-use program by utilizing Enna’s 5S Auto Body Solution Package. This implementation and training package can be used everywhere, from organizing your parts room to expanding your initiative throughout the repair shop; from the moment you receive the keys, through breakdown, paint, repair, and detailing.

Approach to Reducing Waste

It’s all about removing wastes. Without removing the waste that is inherent in the collision repair industry, without continuous improvement, you are giving your competition an advantage. Take that advantage away by using 5S to reduce and eliminate the 8 Wastes in your body shop. Utilizing a 5S Program ensures that you not only remove the wastes once, but you will keep analyzing your workplace to continually remove more wastes and find root causes for problems.

Training in Visual Management

You should not only train staff on the principles of 5S but empower them to take ownership of implementation through sustaining their workplace organization. By utilizing the 5S Auto Body training package you will train your staff in the importance of a visual workplace and give them the tools to maintain a clean, visual workplace. Participants will gain an understanding of the importance of visually identifying items in the workplace. A visual parts room allows for quick item replenishment, reduction of waiting time to search for the part, and allows for a technician to easily identify any missing tools before beginning a job.

You’ve read a few books, taken some classes, and you know what the Lean principles are but where do you start? Learn how to put your knowledge into practice using Enna’s Training Packages.

Create Your Internal Experts

Train your workforce to be active and engaging Lean Experts who take ownership of their workplace and drive lasting sustainable change throughout the organization. These people have creative time and cost saving ideas; if only they were given the support to implement them. We have designed our materials for these up and coming experts; providing the supportive materials for both the first time facilitator and seasoned trainer.

Components of our Training Packages

Facilitator Guide – Provides the facilitator with notes on presenting to the participants, background information to read before presenting that explains each slide and all the information presented, and holds the answer key to the assessment at the end of the training.

Participant Workbook – It is important for each participant to have their own workbook, as it provides each slide in the presentation with ample room for taking notes.

Preparation Guide – This accompanies each Training Package and outlines necessary materials, a timetable for each day including breaks and an approximation of how long each section should take to present and discuss, and provides a general list of activities and items that should be prepared for the workshop.

Forms – During the workshop phase of our Training Packages we provide the necessary forms to analyze and assess your operations.

Posters – The posters provided with each Training Package are a high impact, visual reminder of the concepts and tools covered during training. Use them in the training room and around the work area to reinforce the tools, methods, and concepts learned.

Tags – Are used to identify and select items of importance and vary depending on the subject matter and training package. These are used during the workshop portion of training.


* 5S Auto Body Facilitator Guide (1)
A comprehensive, easy to use facilitator guide for training employees on the principles of 5S and steps for implementation.

* 5S Auto Body Preparation Guide (1)
The guide contains a systematic approach to preparing and executing successful 5S Auto Body Workshops and is included with the purchase of a solution package. It helps the first time trainer prepare for the event, is a reference manual for timing, scheduling, and the overall process of the workshop.

* 5S Auto Body Facilitator Digital Media CD (1)
Designed using Flash technology, the 5S Auto Body presentation is a cut above anything that could be designed in PowerPoint. Latest technology in presentation format using dynamic formatting and projection of image and content.

* 5S Auto Body Participant Workbook (8)
Designed with the participants in mind, this workbook will be used during the workshop and retained for reference. These workbooks combine information, illustrations, key questions, and space for note taking. Includes a self assessment form to test understanding of principles communicated during the workshop.

* 5S Auto Body Red Tag Register (1)
An 11×14 pad of forms that logs all items identified by red tagging.

* 5S Auto Body 30 Day Action Log (1)
An 11×14 pad of forms for the entry of action items to be implemented in the 5S area within the next 30 days.

* 5S Auto Body Map (1)
An 11×14 pad of forms for recording a birds-eye view of the area for referencing layout and 5S related opportunities.

* 5S Auto Body Sustainment Schedule (1)
An 11×14 pad of forms for the scheduling ongoing activities to maintain 5S in an area until a permanent solution can be found.

* 5S Auto Body Evaluation Review Form (1)
An 11×14 pad of forms, for participants, managers, supervisor, or whoever is responsible for benchmarking and auditing 5S in an area on a periodic basis.

* 5S Auto Body Red Tags (100)
These oversized 5S tags are designed with usefulness in mind. Large enough to record information but small enough to be useful, Enna’s 5S Auto Body Red Tags allow for the control and structure of the sort step of 5S. Each Auto Body Red Tag has been pre-threaded for ease of use.

* 5S Poster (2)
A full color visual aid to be used during training and posted in work areas as a reference to the 5S principles.

* 8 Wastes of Auto Body Poster (2)
A full color visual aid to be used during training and posted in work areas to remind staff to continuously eliminate waste.


1. Introduction

  • Explanation of 5S

2. 5S Auto Body

  • Learn the context of 5S
  • Discover how 5S works during improvement projects
  • Study the 8 Wastes of Auto Body

3. 5S and Organization

  • Meaning behind 5S
  • Applying 5S
  • The five elements of 5S

4. 5S and Teamwork

  • Learning the 5S paperwork


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