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Lean Mfg. Workshop Training Package


Lean Mfg. Workshop Training Package


ISBN: 9781897363584
SKU: 21.

Category: Workshop Training Packages /  Lean Training Packages / 

One of the most critical tools to generate rapid sustainable Lean improvement is a successful training program. Enna’s Lean Manufacturing Workshop Training Package is a solid foundation for training that will engage your business teams, utilizing proven techniques to help your employees realize more streamlined manufacturing and overall business processes. The dramatic improvements your organization will realize by implementing the tools and methods learned throughout the workshop will provide the evidence necessary to create a sustainable, long-term Lean improvement program.

Video: “Introduction to Lean”


Creating Standard Work

What is the optimal way of performing tasks? How much quantity of work in process does this process need? Are your tasks balanced to Takt time? Creating standard work can answer these important questions for your organization. The Lean Manufacturing Workshop Solution Package assists you in the analysis required to create standard work through the use of a Standard Work Combination Sheet and a Standard Work Sheet.

Daily Improvements

Critical to sustaining a Lean program, is creating a mindset and methodology for daily improvements. Gain the understanding of how to sustain a daily improvement program to ensure success long after the Lean Manufacturing Workshop has concluded. Action oriented, the activities in the Lean Mfg. Workshop are sure to provide you with positive, sustainable results in your Lean transformation.

5S and Lean – Hand in Hand

Develop an understanding of 5S with your employees as you create the foundation for an exceptional Lean Manufacturing program. You cannot fully realize the benefits of Lean without understanding the fundamentals of 5S; you must be able to eliminate wasteful items and activities, and have the approach to fix or eliminate them. Utilize the easy to understand 5S Forms during the workshop portion of the workshop to audit areas of your organization, track 5S opportunities, and more.

Complex Problem – Simple Solution

Often, when faced with a challenge, we have a tendency to over complicate issues and feel unable to find solutions. Tap your company talent pool, your internal experts, in order to find the answer that is right under your nose. Cultivate your employees’ expertise by training them in Lean methodology, using the Lean Manufacturing Workshop training package, and watch their engagement flourish.

You’ve read a few books, taken some classes, and you know what the Lean principles are but where do you start? Learn how to put your knowledge into practice using Enna’s Training Packages.

Create Your Internal Experts

Train your workforce to be active and engaging Lean Experts who take ownership of their workplace and drive lasting sustainable change throughout the organization. These people have creative time and cost saving ideas; if only they were given the support to implement them. We have designed our materials for these up and coming experts; providing the supportive materials for both the first time facilitator and seasoned trainer.

Components of our Training Packages

Facilitator Guide – Provides the facilitator with notes on presenting to the participants, background information to read before presenting that explains each slide and all the information presented, and holds the answer key to the assessment at the end of the training.

Participant Workbook – It is important for each participant to have their own workbook, as it provides each slide in the presentation with ample room for taking notes.

Preparation Guide – This accompanies each Training Package and outlines necessary materials, a timetable for each day including breaks and an approximation of how long each section should take to present and discuss, and provides a general list of activities and items that should be prepared for the workshop.

Forms – During the workshop phase of our Training Packages we provide the necessary forms to analyze and assess your operations.

Posters – The posters provided with each Training Package are a high impact, visual reminder of the concepts and tools covered during training. Use them in the training room and around the work area to reinforce the tools, methods, and concepts learned.

Tags – Are used to identify and select items of importance and vary depending on the subject matter and training package. These are used during the workshop portion of training.


* Lean Mfg. Workshop Facilitator Guide (1)
A comprehensive, easy to use facilitator guide for training employees and guiding the group through the entire Lean Mfg. event.

* Lean Mfg. Workshop Preparation Guide (1)
The guide contains a systematic approach to preparing and executing successful Lean Manufacturing workshops and is included with the purchase of a solution package. It helps the Facilitator (trainer) prepare for the event, is a reference manual for timing, scheduling, and the overall process of the workshop.

* Lean Mfg. Workshop Facilitator Digital Media CD (1)
The Digital Media CD is the focal point for training as it links the facilitator guide with the participant workbook by displaying in sequence the presentation information for the workshop. Designed using Flash technology, the presentation is a cut above anything designed in PowerPoint. It is the latest technology in presentation format, using dynamic formatting, user functionality and projection of image and content.

* Lean Mfg. Workshop Participant Workbook (8)
Designed with the participants in mind, this workbook is used during the Lean Manufacturing workshop and retained for reference. The workbook combines information, illustrations, key questions and space for note-taking. It includes a self-assessment form for participants to test their understanding of principles communicated during the workshop.

* Standard Worksheet (1)
An 11 x 14 pad of forms that presents the work sequence, Takt time, processes, and workcell layout.

* Standard Work Combination Sheet (1)
An 11 x 14 pad of forms that allows you to chart the Takt time of work sequences for a single worker doing standard work.

* Time Bar Graph (1)
An 8½ x 11 pad of forms that creates detailed time graphs for different products and processes.

* Time Observation (1)
An 11 x 14 pad of forms that is used to track the average Takt times for each step of a particular process.

* Distance and Tasks Graph (1)
An 11 x 14 pad of forms for charting tasks and distance traveled to make it easier to diagram the flow.

* 7 Wastes Observation Form (1)
A pad of template forms; the form is used as an analysis tool for assessing opportunities for elimination of wastes in each department.

* Motion Diagram Form (1)
An 11 x 14 pad of forms used to model motion during machine setup or changeover of model type. A great visual tool for demonstrating amount of travel.

* 5S Map (1)
This 11 x 14 form has a dual purpose: to provide a current state map at the beginning of the workshop and a revised current state map at the end of the workshop.

* 5S Red Tag Register (1)
An 11 x 14 pad of forms; this form tracks and logs each 5S Red Tagged item, its classification, and the course of action to be taken regarding the Red Tagged item. It provides a focal point of control and reference for tracking movement of materials and equipment.

* 30 Day Action List (1)
This 11 x 14 pad of forms is the center of communications for problems that are discovered during the workshop which cannot be solved immediately. The 30 Day Action List describes activities, assigns responsibility for completion, and provides possible solutions to the discovered problems.

* 5S Evaluation Review Form (1)
An 11 x 14 pad of forms that is essential for 5S activity and setting benchmarks for work areas in order to provide an objective measurement. This form assesses all 5S steps; Sort, Straighten/Set in Order, Sweep/Shine, Standardize, and Sustain.

* 5S Red Tags (50)
Red Tags are used to keep the process of change going throughout the 5S workshop while remaining organized in the process.

* The Lean Mindset Poster (1)
A full color reminder of how to successfully grow through having a Lean Mindset, to be used during training and posted in work areas after.

* The 5S’s of Lean Poster (1)
This poster reinforces the building blocks of 5S Lean Manufacturing with eye-catching graphics and clear, concise summaries.

* 7 Wastes of Operations Poster (1)
A full color visual aid to be used during training and posted in work areas to remind staff to continuously eliminate waste.

* Commandments for Continuous Improvement Poster (1)
A full color poster to support your Lean Manufacturing Workshop. It encompasses the fundamental philosophy behind Lean Thinking while reminding participants how to problem solve as a team.



  • Scheduling Workshops
  • Goal Setting

1. The Lean Approach

  • Purpose and Reason for Lean
  • New Economies
  • Brief History of Lean

2. Daily Improvement Method

  • Achieving Lean Mindset
  • Workshop Structure

3. Fundamentals of Lean

  • Three Elements of Work
  • The Seven Wastes

4. One-Piece Flow Simulation

  • Principles of Flow
  • Benefits of One Piece Flow

5. Lean and 5S

  • Yin and Yang of 5S & Lean

6. Workshop Process

  • Structure of Lean Mfg. Workshop
  • Lean Analysis
  • Review of Forms


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