TPM Training Package is a system that focuses your energies on eliminating down-time and unexpected losses in order to bring your productivity to world-class standards. Enna’s TPM implementation and training package will allow you to institute a robust system that focuses on standardizing practices and reducing your maintenance needs. Your employees will develop a customized Total Productive Maintenance system based upon the tools that they learn throughout the workshop, leading your organization to increased productivity and the elimination of unplanned downtime.
Overview Video about TPM:
You’ve read a few books, taken some classes, and you know what the Lean principles are but where do you start? Learn how to put your knowledge into practice using Enna’s Training Packages.
Create Your Internal Experts
Train your workforce to be active and engaging Lean Experts who take ownership of their workplace and drive lasting sustainable change throughout the organization. These people have creative time and cost saving ideas; if only they were given the support to implement them. We have designed our materials for these up and coming experts; providing the supportive materials for both the first time facilitator and seasoned trainer.
Reach all Learning Types
Have you ever sat through a training video and not remembered any of the key points made? Why is it that in seminars/classes you don’t tend to retain concepts as well? It is passive learning. People retain key concepts better the more senses that they use – when they see, hear, feel, and do. Our training and implementation packages are designed to be dynamic for the participant, not a passive time filler.
Our training packages integrate shop floor activities so that participants have the opportunity to immediately apply the concepts, methodologies, and tools to their workplace. You will generate results to realize immediate benefits for your customers, employees, and entire organization.
Granular – Customize to your company’s schedule
Enna’s training packages are designed to fit your scheduling constraints. Whether you train in small increments over several days or dedicate an entire week to implement, each training package is broken down logically into training portions and implementation sections.
Bang for Your Buck
Train your staff with the most comprehensive, ongoing programs that will pay for themselves in the shortest amount of time. The core training materials are reusable and the participant workbooks and forms are easily replenished for countless training sessions. Unlike videos which are often dry and can quickly become outdated, the material in our Training Packages stay relevant.
Sustaining Your Program
You trained your employees and implemented Lean tools last year and you’re wondering why it’s not being sustained. Do your existing employees have forms and the knowledge of how to use them daily? Do they have a simple way to train new hires in the principles of Lean and how they are practiced within your organization?
An important aspect of a sustainable Lean program is the integration of regular training and daily implementation. Our products are an effective way to both train new employees and provide your existing employees with a solid base to continually learn from.
Encourage team building within your organization through group training and implementation with the training package that fits your needs. When people brainstorm together to search out solutions, they will come up with many different and creative ideas. This combined effort will enable them to implement the best actions and assign ongoing improvement tasks to the people involved. When everyone in a team knows that he/she has a part in the process and the end result, they will take more ownership in the improvement process.
Components of our Training Packages
Facilitator Guide – Provides the facilitator with notes on presenting to the participants, background information to read before presenting that explains each slide and all the information presented, and holds the answer key to the assessment at the end of the training.
Participant Workbook – It is important for each participant to have their own workbook, as it provides each slide in the presentation with ample room for taking notes.
Preparation Guide – This accompanies each Training Package and outlines necessary materials, a timetable for each day including breaks and an approximation of how long each section should take to present and discuss, and provides a general list of activities and items that should be prepared for the workshop.
Forms – During the workshop phase of our Training Packages we provide the necessary forms to analyze and assess your operations.
Posters – The posters provided with each Training Package are a high impact, visual reminder of the concepts and tools covered during training. Use them in the training room and around the work area to reinforce the tools, methods, and concepts learned.
Tags – Are used to identify and select items of importance and vary depending on the subject matter and training package. These are used during the workshop portion of training.
* TPM Facilitator Guide (1)
A comprehensive, easy to use facilitator guide for training employees and guiding the group through the entire event.
* TPM Preparation Guide (1)
The guide contains a systematic approach to preparing and executing successful TPM workshops and is included with the purchase of a solution package. It helps the Facilitator (trainer) prepare for the event, is a reference manual for timing, scheduling, and the overall process of the workshop.
* TPM Facilitator Digital Media CD (1)
The Digital Media CD is the focal point for training as it links the facilitator guide with the participant workbook by displaying in sequence the presentation information for the workshop. Designed using Flash technology, the presentation is a cut above anything designed in PowerPoint. It is the latest technology in presentation format, using dynamic formatting, user functionality and projection of image and content.
* TPM Participant Workbook (8)
Designed with the participants in mind, this workbook is used during the TPM workshop and retained for reference. The workbook combines information, illustrations, key questions and space for note-taking. It includes a self-assessment form for participants to test their understanding of principles communicated during the workshop.
* Abnormality Assessment Form (1)
This essential form is used to provide criteria for benchmarking TPM projects and for getting objective measurements for each element of TPM.
* OEE Work Sheet (1)
This is a worksheet to help participants understand the dynamics of the Overall Equipment Effectiveness as a tool for increasing a machines ability, performance, and quality.
* TPM Inspection Form (1)
The Inspection Form is used to provide a plan-view highlight of the processes required at an area of responsibility.
* TPM Inspection Cards (1)
TPM Inspection Cards are attached to a machine in accordance with their respective areas on the TPM Inspection Form.
* One-Point Lesson (1)
The One-Point Lesson form is a tool structured to motivate the trainer to establish all important activities that help to effectively and efficiently communicate TPM training concepts to workshop participants and employees.
* TPM Tag Register (1)
Use these forms to log all tagged items during the TPM workshop, as well as a tool for continuous improvement after the workshop.
* TPM Tag Flow Chart (1)
This reference chart is used to properly fill out a TPM Tag.
* 30 Day TPM Action Log (1)
This 11 x 14 pad of forms is used to document the actions to be taken over the 30 days following the completion of a TPM workshop. This form tracks identified TPM issues discovered that could not be completed during the workshop.
* Autonomous Maintenance Form (1)
The Autonomous Maintenance Form is the last form to create before implementing a new TPM system. This form contains all the essential information needed to successfully realize your TPM program.
* Workshop Feedback Form (1)
Enna’s Workshop Feedback Form is designed for practical input and to fulfill two main objectives: assess and feedback. This pad / form consists of 25 – 8.5×11 sheets of paper with a cardboard backing.
* TPM Blue Tags (100)
TPM Tags are effective communication labels that help ensure your project team and maintenance staff are working together.
* 6 Major Types of Equipment Losses Poster (1)
A full color poster highlighting the six types of equipment losses that affect your OEE.
* 7 Types of Abnormalities Poster (1)
Classifying the types of abnormalities, this poster is a bright tool to be used both in the training room and on the shop floor.
* 5 Pillars of TPM Development Poster (1)
This poster is derived from classic Total Productive Maintenance principles and covers the commitment necessary for TPM to succeed.
* 7 Autonomous Maintenance Steps Poster (1)
A full color poster summarizing the seven steps to maintaining autonomous maintenance.
* The Lean Mindset Poster (1)
A full color reminder of how to successfully grow through having a Lean Mindset, to be used during training and posted in work areas after.
TPM 4-Day Hands-On Workshop
Day 1: TPM Training Portion
- Total Productive Maintenance Introduction: TPM Perspective
- Lifecycle costing, true costs, benefits of TPM
- Autonomous Maintenance, TPM Inspection
- Visual Aids and management of maintenance
- 7 Types of Abnormalities, TPM Tags, One-Point Lesson
- OEE Worksheet, 6 Major Losses, Practical Steps to Improvement
Day 2: Shop Floor Implementation
- Begin “shop floor” phase of training
- Perform Analysis and inspection
- OEE Measurements and documentation
- Establish counter measures
- Visual controls and visual systems for equipment
- Establish cleaning and lubrication standards (TPM Inspection Cards)
- Formalize mechanical, electrical, and other control standards
- General inspection training and One-Point Lesson development
- Finalized inspection routine; document; responsibilities; etc.
- 30 Day Action Log
- OEE – Overall Equipment Effectiveness
- Conclude shop floor implementation
- Review TPM fundamentals
- TPM Team presentations and management review